![Rebulk industrial sensor hardware deployed in the field](https://rebulk.com/_next/image?url=%2Fhardware-sensor.jpg&w=3840&q=75&dpl=dpl_4wHVPDA3DgwTvXeY5HYkKP43Nvwt)

Technology

# Industrial-grade sensing meets modern AI

Rebulk combines LiDAR, computer vision, and volumetric modeling to continuously measure bulk inventory. Built for accuracy, reliability, and real-world conditions.

## From sensor to dashboard

Data flows through four stages, transforming raw sensor readings into actionable inventory intelligence.

Sensors

Processing

3D Models

Dashboard

01

Sensors

Sensor Capture

High-resolution cameras and LiDAR sensors installed in storage facilities capture continuous data about bulk material piles. The sensor array operates 24/7 with no moving parts.

RGB cameras for visual context

LiDAR for depth and distance

Industrial-grade, weather-resistant

Minimal installation footprint

02

Processing

AI Processing

Raw sensor data is processed through proprietary computer vision and machine learning pipelines. The system identifies pile boundaries, classifies materials, and prepares data for 3D reconstruction.

Edge computing for low latency

Material classification models

Noise filtering and calibration

Continuous model improvement

03

3D Models

Volumetric Modeling

Point cloud data is reconstructed into precise 3D volumetric models. Each pile is measured with sub-percentage accuracy, and changes are tracked over time.

Point cloud reconstruction

Sub-1% volume accuracy

Change detection over time

Density-adjusted mass estimation

04

Dashboard

Operational Dashboard

Live inventory data is delivered through an operational dashboard configured around your sites and materials. Teams access real-time volumes, historical trends, alerts, and the reports your customers expect.

Real-time inventory levels

Historical trend analysis

Automated alerts and reports

API integration available

## Built for industrial reality

Every component is designed for the demands of real-world bulk material environments. It's one platform, configured per site around your piles, bays, and materials — not a rigid workflow to conform to.

Computer Vision

Purpose-built vision models trained on industrial bulk materials. Handles complex geometries, varying lighting conditions, dust, and material overlap.

LiDAR Sensing

High-precision depth sensing provides millimeter-level accuracy for surface mapping. Works in all lighting conditions including complete darkness.

AI Infrastructure

Machine learning models continuously improve from deployment data. Edge processing ensures low-latency results with cloud backup for analytics.

Real-Time Processing

Data flows from sensors to dashboard in near real-time. No batch processing delays. Inventory levels update continuously as materials move.

Industrial Reliability

Designed for harsh industrial environments. Dust, temperature extremes, vibration, and weather do not impact system accuracy or uptime.

Fast Deployment

Sensor installation takes days, not months. Non-intrusive mounting requires no structural modifications. System calibrates automatically.

## Measurement you can trust

Rebulk delivers consistent, repeatable volumetric measurements that outperform manual methods by an order of magnitude. No more estimation gaps.

99%+volumetric accuracy

Validated against ground-truth laser scans and weigh-bridge data at deployed facilities.

Continuousmeasurement cycle

Updates every few minutes, not weekly or monthly. Track material movement as it happens.

Zeromanual intervention

Fully automated from sensor capture to dashboard delivery. No operator input needed.

### Accuracy Comparison

Visual Estimation60-80%

Tape Measure / Manual80-90%

Periodic Drone Survey90-95%

Rebulk (Continuous)99%+

## See the technology in action

Schedule a demo to see how Rebulk's sensor and AI pipeline can work at your facility.

[Request Demo](https://rebulk.com/contact) [View Customer Stories](https://rebulk.com/customer-stories)

30 minutes with a founder. No onboarding fee. No billing until go-live.

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Source: https://rebulk.com/technology
